The Boiler Master Controller
controls Boiler outlet Steam pressure by regulating Fuel (Coal/Oil/Gas) and Air
required for combustion. For any combustion to be effective , the volume of air
required has to be equal to atleast the Schiometric ratio. However, it is
necessary to prevent Fuel rich conditions in the bolier as it can lead to
unburnt carbon and un-controlled combustion resulting in possible explosion.
Hence, the control system design shall ensure an air rich condition always. to
accomplish the same, whenever there is a demand to increase fuel, the actual
airflow shall be increased first and then fuel flow (Air leads Fuel). When the
Boiler Master demands decrease in fuel flow, first fuel has to be reduced and
then air flow (Air lags Fuel). The Cross limiting circuit ensures the above to
happen--actual Airflow and Fuel flow measurement shall be used to cross limit
increase/decrease (thru Max/Min selectors) to ensure air rich condition always.
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