The Boiler Master Controller controls Boiler outlet Steam pressure by
regulating Fuel (Coal/Oil/Gas) and Air required for combustion. For any
combustion to be effective , the volume of air required has to be equal to
atleast the Schiometric ratio. However, it is necessary to prevent Fuel rich
conditions in the bolier as it can lead to unburnt carbon and un-controlled
combustion resulting in possible explosion. Hence, the control system design
shall ensure an air rich condition always. to accomplish the same, whenever
there is a demand to increase fuel, the actual airflow shall be increased first
and then fuel flow (Air leads Fuel). When the Boiler Master demands decrease in
fuel flow, first fuel has to be reduced and then air flow (Air lags Fuel). The
Cross limiting circuit ensures the above to happen--actual Airflow and Fuel
flow measurement shall be used to cross limit increase/decrease (thru Max/Min
selectors) to ensure air rich condition always.
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